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This is awesome. Been thinking of doing the same with an electron gun (hijacked from an old crt) and vacuum chamber.



See if you can get a plasma window for that vacuum chamber, which will allow you to do e-beam etching down to about 100nm with the wafer outside of the chamber. Combine it with a DIY 80/20 class 100 cleanroom (if you can make it small enough to be able to manipulate it with isolated gloves then it will be relatively cheap), some precise X-Y linear stages (you can probably get away with +-10nm precision at 100nm), supersonic bath with etching fluid, and a high quality blender for applying the resist and VOILA you have a simple little fab. You can probably adopt some stuff from an SEM to scan the electron beam across the resist but you're probably better off trying to come up with a way of etching through a die long term (much more difficult and slow).




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