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Regarding material, are there standard dimensions for FR-4 (and other materials) boards out of which PCBs are manufactured?



The standard boards are pretty large, but they do come in a variety of sizes. Once you are in volume, the cost of the PCB itself is pretty small. Board houses will almost always want to panelize themselves, partially because their machinery will be set up for a particular size. The machinery is adjustable, but the adjustment itself costs them some labor, so they would rather stick with a single panel size until the production run gets very large or the board has special needs.




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